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It took 2 1/2 weeks until the LED on my Trace C40
regulator was "solid green" (indicating full charge
status). But now, at this writing (in May), the system
is running my ConServ 'fridge, a compact fluorescent light,
and computer (with printer, scanner) three to six days a
week. Funny thing about this solar stuff, it seems to
require relatively sunny conditions….
SYSTEM
COMPONENTS: Eight MSX 60 watt modules, two 4X mount
structures, 70A breaker box with breaker and SOV (surge
protector), ground rod, class R Fuses and holder, Trace C40
Regulator with digital volt meter, 16 Surrette (Rolls) 6V, 438
amphour batteries, custom cables (including inverter cables,
all made by yours truly), safety disconnect, 110A class T
fuse, Trace DR1524 inverter, and of course, wire runs, wire
nuts and basic miscellaneous stuff.. I bought a QO
breaker box for my AC distribution center, with a line to my
refrigerator, computers, and upstairs to the stereo/TV
"entertainment center"; I still need to add a line
in my garage so I have a solar-powered outlet there. We
also have a line on our back deck for the boom box.
I built a battery box out of plywood,
sealed and stained it (figuring if I have to look at it for 8
to 10 years, it may as well look nice), with a long stack that
very successfully vents any battery gas. The top of the
stack is painted black and is in full sun, so if it's
charging, it's also venting. I mounted (to the wall of
my shop) the inverter, fuses, disconnects and AC distribution
center on a stained 3/4" piece of plywood.
Module mounting: the staff and I
bolted four modules to the 4X mount structures, and we hung
them off the front of the office. But I must
digress! First, we bolted two rows of 2"x 8"s
where the top and bottom feet of the mounts rested--we knew
they weren't going to be able to land on any studs or joists,
and we have high winds here on the foothills of the Sapphire
Mountains--usually in excess of 80 mph every year--so we took
special care to lag them in very securely (see above right
photo). You can hang off the mount structures and you
can't even wiggle them, so we feel we did a good job. I
had the "feet" for the mount structures custom made
at a local metal fabricators; the rest of the mounts were
anodized aluminum that had been pre-drilled for these
modules. The basic wiring went easy--though I am still
intimidated by the battery bank. Whew! One dropped
wrench and it could give you a whole new perspective!
With sixteen of the Surrette CH375 batteries, at the 100 hour
rate I have about 1700 amphours of battery capacity--or, in
more simple terms, about 4000 watt-hours per day of usage for
five days, to 50% depth of discharge. So if my batteries
are fat and the power goes out, I can run my efficient
refrigerator for maybe 10 days--plus a couple of small lights
and my computer (or stereo, or TV) for a few hours a
day. As an engineer friend of mine put it--"a big
UPS system!".
WHY DO THIS WHEN I'M ON THE GRID?
I oppose the promotion of nuclear and coal-based utility
power as a fix for meeting future projected energy
demands. I believe there are other alternatives that
will be cost-effective if and when many people (and industries
and politicians) "buy" into it; we still worship the
great god of oil interests in this country. We are not
paying for the real cost of utility power at this time.
Who's paying for acid rain? Nuclear waste disposal (a
very bad game of hot potato)? Ruined salmon runs?
Strip mining? Lifestyle choices DO make a
difference--simple things like using compact fluorescent
lights instead of incandescents, recycling, utilizing low flow
shower heads, energy efficient refrigerators and freezers,
better mileage or alternative vehicles….so, to wrap this up,
making part of my power requirements for my home and office is
at least a contribution to the cause. How can I sell
alternative energy to someone if I can't sell it to myself?
There's a great future of solar, wind
and fuel cell technology fast approaching. I am glad to
be a part of it, and will do my best to promote the
cause. And I encourage YOU, the "end user" to
see what options exist in your part of the world, whether it
be financing options, efficient electrical devices, or by
purchasing green power. One thing I've learned about
life in general is "there are ALWAYS more options than
you think"--you just need to explore the
possibilities! Okay, I'm rambling--but thanks for
listening, I'll get off the soapbox now. --Chris Daum of
Oasis Montana
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